MAGNETIC TESTING (MT) - Level 1 - MC-114-1

Price              : RM 1,000

Location        : Puchong Selangor, Malaysia

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SCOPE

This course covers the principles of Magnetic Particle Testing and prepares a candidate to
• Select equipment to conduct test
• Setup test equipment
• Steps to conduct test
• Familiarize with codes and standards
• Interpret results with respect to applicable codes and standards
• Understand limitation of the test method
• Write test reports.

TRAINING

Training material is presented in modules that are followed by quizzes

MODULE 1: MANUFACTURING DISCONTINUITIES

• Types of Discontinuities: Inherent, Processing and Service
• Casting Discontinuities: Hot Tear, Cold Shut, Porosity, Shrinkage
• Primary Processing Discontinuities including discontinuities in Rolling, Forging, Drawing, Extruding
• Secondary Processing Discontinuities including discontinuities in Grinding, Heat Treating, Machining, Welding, Plating
• Service Discontinuities:- Erosion, Wear, Fatigue, Corrosion, Creep

MODULE 2: THEORY OF MAGNETISM

• Magnetic field, Lines of force, Flux density
• Permeability, Reluctance, Retentivity, Residual Magnetism and Coercive Force
• Diamagnetic, Paramagnetic and Ferromagnetic materials
• Leakage flux
• Fleming’s Right Hand and Left Hand Rule
• Magnetic Fields: Circular, Longitudinal
• Hysteresis Curve

MODULE 3: METHODS OF MAGNETIZATION

• Faraday’s Law: Electromagnetism
• Types of current AC, DC, HWDC
• Circular field: Head Shot (Direct Contact), Prods and Central Conductor Techniques, Offset Central Conductor
• Advantages and disadvantages of circular field
• Longitudinal field: Coils and Yoke
• Advantages and disadvantages of Longitudinal Field
• AC and DC Field Distribution in a Magnetic and a Nonmagnetic Conductor
• Demagnetization

MODULE 4: EQUIPMENT

• Equipment consideration
• Wet Horizontal, Mobile and Portable Equipments
• Fluorescent testing, Black Light
• Light meter
• Accessories

MODULE 5: MEDIUMS AND THEIR PREPARATION

• Dry and Wet method
• Particles: Dry and Wet
• Properties of particles
• Visibility of particles
• Methods of Application
• Contamination of Magnetic Particles
• Settling Test Procedure
• Concentration for Wet suspensions as per ASME Sec V Article 7
• Bath Maintenance

MODLULE 6: APPLICATIONS

• Residual and Continuous Method
• Magnetic Particle Inspection of Solid Cylindrical Parts, Gears, Multiple diameter Articles, Discs, Hollow Cylindrical Articles
• Selection of proper method of magnetization
• Verification of magnetic fields
• Checking the adequacy of field using the Pie gauge, shims

• Fluorescent Inspection
  • Black Light Warm Up Time
  • Minimum intensity and light meter
  • Visual Adaptation

• Visual Inspection

  • Minimum light intensity and light meter

• Magnetic Rubber Inspection

MODULE 7: TYPES OF INDICATIONS

• Interpretation including Relevant, False, Non-relevant indications

PRACTICAL TRAINING

• MT Yoke: Dry Visible, Wet Visible, Wet Fluorescent
• Central Conductor
• Coil Shot – Longitudinal
• Ketos ( Betz) Ring – Depth of penetration
• Training on component samples

EXAMINATIONS

• General
• Specific
• Practical

Candidates must score a minimum of 70 %

 

 

Call Us +603-80607417

No.4 Jalan Utama 1/16, Taman Perindustrian Puchong Utama, 47140 Puchong, Selangor,Malaysia.

Bussiness Hour

Our support Hotline is available 8.30am to 5.30pm a day

Monday-Friday: 8.30am to 5.30pm

Saturday: Closed

Sunday: Closed

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About Us

Established in 2003. Mainly focused on the training activities such as Non-destructive Testing (NDT), Welding, Painting & coating and American Petroleum Institute (API) courses.

The need of skills,qualified and experienced personnel to carry out inspection and other special task is very demanding.As client work on their quality system, the requirement for training and courses is very critical